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In a magazine article about carbon fibre it said something along
the lines of: "Making carbon fibre components requires a clean
environment, an autoclave and experienced technicians. It certainly
isn't suitable for amateur use". So I immediately sourced some
carbon and some resin, I got acceptable parts after a couple of
tries, well maybe three:)
I had no experiance with glassfibre, mould making was an interesting
if sticky experience! The top right picture is a GSXR1100 mudguard
as it looks when it is removed from the mould. It requires the mounting
holes drilling and the edges trimming. The nice shiny finish is
due to the very shiny finish on the mould it was made in.
The middle picture is the first mould I made, the first successful
one that is. It is the mould the mudguard in Figure 1 was made in,
The mould is made in three pieces, this makes it easy to remove
the mudguard from the mould. It is shown in pieces on the mould
page.
The plug/pattern that was used to make the mould was very similar
to the one shown in Figure 3. This one is for a ZXR mudguard. This
is a standard plastic part which, with the aid of filler and cardbaord
has had extra edges added. |

Figure 1. |
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